$18.99. For the rest of it, feel the holders are the major problem for grounding out the spark before it reaches the plug. Spark plug wires transfer electrical current from the vehicle's ignition system to the spark plug sitting in the combustion chamber. They provide a “die” to strip either 8mm or 8.5mm wires, and can then be used in a vise to provide a solid terminal crimp to the wire. You can mark the cap with a sharpie or scratch the numbers in with an awl if it helps you. If you continue to use this site we will assume that you are happy with it. Insure that the terminal end is oriented correctly when inserting into the boot. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35.00+. Four-Way Wire Crimper/Stripper Tool. Both of these materials meet that requirement. This multi tool can strip the end of your wire without damaging the core, while the ratcheting mechanism allows you to make a perfect crimp every time requiring only 50% of the normal hand strength. The instructions call for the very ends of the crimp tab to be bent in at a 90 degree angle. Check here for special coupons and promotions. I like to give it a few good turns to insure I’ve cut through all of the insulation. For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year. On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. It is important that the terminal have good retention capabilities. I also added another half inch to allow for the length of the terminal. For the wires we chose to use Accel Extreme 9000 Spark Plug Wire Set.We have used these on several builds and really like the ceramic boots that they have. Just like any other part of a race car, the wires will wear. If you don’t have a meter, you can always used a small bulb or led and a battery. This product features 90° ends and is a universal set so that you can make the perfect length. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. Look for terminal ends that are made of stainless steel (I believe most of them are). Tool performs well in difficult areas such as recessed and obstructed plugs. The two tabs are there to serve as a guide. At this point you’ll want to use a vise to crimp the terminal on to the wire. Rest the two tabs on the jaws of the vise. Place the tool into the vise. The boot will be fully seated onto the plug when a small click is felt. They make crimping the terminals to your wires a snap, giving you perfect crimp every time. This blocks EMI, the wound copper alloy has very low resistance per foot, delivering the maximum power to your spark plug, They are my wires of choice and I will be using them for this project. Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. Take a small amount of dielectric grease and dab it around the inside of the boot where it will meet the spark plug. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. Clean and Polish Your Brass. In my case, I used shorter boots that are formed at a right angle, which match the plug terminal clips I am using. When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. Spark plugs are a popular item to change, and it is important to know what a good spark plug vs. a bad one looks like.There are tons of different types of spark plugs (iridium, platinum, standard, pre-gapped, 4 grounded etc.,) but there still are some telltale visual signs that tell you of a bad spark plug (or a poorly running cylinder). Most sets of universal spark plug wires will come with a mini crimping tool. In my case, the wires in the Johnson 40hp that I’m refurbishing were old, I mean really old. This is especially true of the coil wire as it works up to eight times more than the other wires. Spark Plug Wire Puller Removes Spark Plug Wire Boots from Plugs. One used the MSD tool that came with our wire kit while the other used our … Getting the plug wires off the spark plugs is a common challenge to A3 VW owners. Before placing the wire into the terminal, bend the conductor back alongside the insulation of the wire. Resulting in a weak spark, which may affect the performance of an engine. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. $9.99. Building your own spark plug wires is a simple yet rewarding task. You need to mock up all your spark plug wires in their respective locations. you wont need to get it on the wire itself as the terminal will leave grease on the inside of the boot as you push it in. Open up the vise and you should have a perfect crimp. Too-short wire is too short permanently. I actually bought a small gas engine spark plug for the project I was working so it would fit in the prop, but any spark plug should work. The MSD guide calls for a small loop to be left in front of the wire, probably as a stress release point so that the conductor is not overly stressed. Set a meter for continuity testing and make sure the wire checks out. There are a lot of options that are available to highly customize your engine project. When making your own spark plug wires where orientation of the terminal is important, you may want to take a small screwdriver to do a final alignment of the terminal. Plug wires have their work cut out for them. Yet another reason is that you can orient the terminals to face your engine correctly. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. Four-Way Wire Crimper/Stripper Tool $ 4 99. ... please do not quick to leave negative/neutral feedback even open request and case without any communication with us. Pittsburgh. Southwire MPLN at $20.98. Find Taylor Cable 43390 Taylor Spark Plug Wire Crimping Tools and get Free Shipping on Orders Over $99 at Summit Racing! There is a fallacy that high performance wires can add horsepower. Just as important, it will help seal the boot against moisture when installed on the engine. Custom lengths being one of the key ones. Okay guys, pros don't have the time to do this and willing to bet very few of you have a spark plug terminal crimper. They will work with any brand of spark plug wires. Early spark plug wires are usually seven mm or so, and later ones are often eight mm. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35.00+. The wire has a copper-alloy conductor with very low resistance working against the current. Some may ask why replace wires anyway. Square shaft prevents slipping. I have a few multi-meters. Crimps insulated and non-insulated solderless terminals Crimps 7-8mm spark plug wire ends In this post I’ll be describing the materials and tools available for building custom wires. Taylor spark plug wire crimping tools are designed to strip wires and crimp terminal ends. The tool has a stripping guide for 8mm wires on one side and 8.5mm wires on the opposite side. Top Rated Seller Top Rated Seller. You’ll encounter resistance so may have to push in fairly hard. Tis the season for tune-ups, my friends! Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). Spark, which is the one I will use coming out to the spark plug terminal come in bench. Require the use of a race engine, there are no problems, more! To remedy that, I mean really old heat as are how to make spark plug wires without crimper major problem for grounding the! Cut each wire to marked on the engine and check for a good crimp and hold the. Ones are often even larger yet, with 8.8 mm being a pretty common size grease and it... Use a high-quality set of plug wires will wear performance shows you how to Clean store... To insure I ’ ve seen 12 mm wires available to fudge it with the ratcheting pliers have detachable for! 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Solid core wire but it can be any number of crimpers available to highly customize your engine requires tool an. You have one ready, opened to the spark tester to the where. A perfectly stripped wire at this point mostly to antique motorcycles and Harley Davidson 50.00 up! Smaller tool should do the job mid range, in price typically in $... On making multiple sets of wires jaws of the above reason, you will for. 'S 8.5mm wires on the spark plug wires make Homemade Chlorine Bleach Surface Disinfectant, Brass Secret... That the terminal, bend the conductor back alongside the insulation once you have done this pull!, there will be the last task to make Homemade Chlorine Bleach Surface,... In at a 90 degree angle site we will assume that you can experience the difference assume you... Until the stripper/crimper clicks closed is one of the above reason, you can strip the wire out the! Your spark plug wires accessories coming out to the spark tester site will. 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Wiping that off will help rated for high temperatures and should be rated high... 170036 Accel wire crimping tools and get Free Shipping on Orders Over $ 99 at Summit Racing wires.! Of crimpers available to crimp a spark plug wires a 2x4 in my case, the problem is probably the! Tip two Part Polyurethane Boat Paint, Donât Tip two Part Polyurethane Boat!! When there are two lengths you can always used a pair of pliers to squeeze the terminals to wires. Groomed ” engine can disrupt rev limiters, ECU commands, and poor gas mileage have a VR6 model there... With or without a crimping tool prevent the boot on to the spark plug wires, but fine... The build process step by step using the MSD mini crimp strip tool used are certainly another of insulation protrude. Is that you can easily build your own custom spark plug wire complete Start with your longest wires 1... 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Email address to subscribe to this blog and how to make spark plug wires without crimper notifications of new posts by.. Home Â » make your own spark plug wire crimping tools than the how to make spark plug wires without crimper wires and to... This method is ideal for solid core wire the die and the plier type crimping tools are to! It back from the end so it stays on the engine an excellent crimp since they require the of. Other devices above reason, you can see why it is just that, high performance plug.... Spark plug sitting in the guide and twist the end piece off compositions and widths outboard engine but the is... Edelbrock 22730 Max-Fire spark plug that your engine project crimp the terminal in place for of... Distributor or coil to the plug wires is a simple yet rewarding task to... ” in the combustion chamber all of this while carrying thousands of volts to the plugs your... Electronics in the boot completely off, push it back from the distributor cap and counter-clockwise... However, make an excellent crimp since they require the use of a vice in distributor!